The new type of ring rolling machine is specially designed for the automatic production line. Equipped with a manipulator and robot, it can achieve ring rolling automation production. The new design is improving the precision of rings, saving material and subsequent machining costs, and greatly improve the versatility of the die, greatly reducing production costs and improve production efficiency.
D51Y-250ES Radial & Axial bidirectional ring rolling machine is the latest patented product developed by our company, equipped with a fully
hydraulic driven axial rolling part, and work with the radial rolling mechanism, it’s the first time to make the vertical ring rolling machine
to roll simultaneously on both radial and axial direction in the world, and achieving semiautomatic operation, completely eliminating burrs and ends defects on both sides of the ring, and improving the precision of rings, saving material and subsequent machining costs, and greatly improve the versatility of the die, greatly reducing production costs and improve production efficiency, It will be an upgrade product of the vertical ring rolling machine with a history of one hundred years which can only carry out radial rolling. it is the new contribution for ring rolling technology.
Based on the D51 type ring rolling machine, our company adopts a numerical control system to realize numerical control in the ring rolling process. The new type of D51KY hydraulic ring rolling mills increase the machining precision and decrease the labor difficulty.
D51KY series hydraulic CNC ring rolling machines are adopted touch screen, PLC, proportional servo valve,servo amplifier, servo cylinder, and grating ruler, which composed of CNC servo system. Before start rolling, input control parameter by touch screen(multigroup control parameters can be preset). The grating ruler is used for measuring the rolling wheel position and workpiece position. The rolling process is controlled by a numerical control system, no artificial intervention, greatly improved the machining accuracy and stability of rolled rings, which realize semi-automatic and automatic ring rolling and reduces the labor intensity.
Based on the D51KY hydraulic CNC ring rolling machine, our company develops new series machines. They have still adopted the control principle of the D51KY series ring rolling machine. The D51K CNC ring rolling machines are adopted a servo motor, reducer, and ball screw to realize rolling feed. This feeding type decreases the speed influence caused by the temperature difference, which easily controls feed movement and increase the stability of machining precision.
Model | D51K-160E | D51K-350E | D51K-350E | D51K-500E |
Max Ring OD | 200mm | 100-285mm | 350mm | 500mm |
Max Ring Height | 70mm | 120mm | 200mm | 200mm |
Max Production rate | 600 pieces/hour | 360 pieces/hour | 120 pieces/hour | 90 pieces/hour |
Slide Stroke | 70mm | 110mm | 200mm | 200mm |
Roller Line Speed | 1.64m/s | 1.63m/s | 1.45m/s | 1.47m/s |
Main Shaft Speed | 92rmp | 62.3rpm | 41rpm | 40rpm |
Outer Dia of Rolling Wheel | 360-380mm | 500-520mm | 680-720mm | 720mm |
Roller Centre Height | 670mm | 875mm | 1100mm | 1200mm |
Min Centre Distance from Rolling Wheel to Roller | 185mm | 265mm | 365mm | 375mm |
Main Motor Power | 30kw | 55kw | 90kw | 110kw |
Servo Motor Power | 5.5kw | 5.5kw | 11kw | 11kw |
Machine Size | 2350mm×1700mm×2100mm | 3440mm×2000mm×2700mm | 4595mm×2050mm×3370mm | 4800mm×2200mm×3470mm |
Machine Weight | 3500kgs | 7200kgs | 14000kgs | 14500kgs |
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